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SMT生產線對貼片機的要求

  SMT對貼片機的基本要求可以用3句話歸納:一要貼得準,二要貼得(dé)好,三要貼得(dé)快(kuài)


  (1)貼得準

  貼得準包含以下兩層意思。

  ①元件正確:要求各(gè)裝配方位元器材的類型(xíng)、類型、標稱值和極(jí)性等特征標(biāo)記(jì)要契合(hé)產品的裝配(pèi)圖和明細表要求,不能貼錯方位。

  ②方位精確:元器材的端頭或引線(xiàn)均和政策圖形要(yào)在方位和角度上盡量對齊、居(jū)中。現在貼(tiē)裝的對中政策除傳統(tǒng)的PCB上焊盤圖形外,還有以實踐印刷的焊膏圖形為依據。


  (2)貼得好

  貼得好包含以下3層意思。

  ①不損傷元件:拾取(qǔ)和貼裝時因為供料器、元器材(cái)、印製板的誤差以(yǐ)及(jí)z軸操控的缺點等都或許形成元器材的損傷,導致貼裝失效。

  ②壓(yā)力(貼片高度)合適:貼片壓力(高度)要合適,貼片壓力過小,元器材焊端或引腳浮在焊膏外表,焊膏(gāo)粘不住元(yuán)器材,在傳遞和回流焊時簡單發(fā)生(shēng)方位移動;貼片壓力過大,焊膏(gāo)擠出量(liàng)過多,簡(jiǎn)單形成焊膏粘連,回流焊時容易粘接:壓力太大甚至會損壞元(yuán)器材。

  ③確保貼裝率:因為(wéi)貼片機參數調整不合理或元器材貼裝功能(néng)不良及供料器(qì)和吸嘴缺點都(dōu)會導致貼裝過程(chéng)中元器材掉落,這種現象稱為“掉片”或“拋料”。在實踐出產中,用(yòng)“貼裝率”來衡量,當貼裝率低(dī)於預訂水平,必須(xū)查看原因。


  (3)貼得快

  一般一塊電路板上有數十到上千(qiān)個元件,這些元件都是一個一個貼上去的,貼裝速度是出產功率(產能)的基本要求。貼裝速度首要取決於貼片機的速度,一起也與貼裝工藝的優(yōu)化、設備(bèi)的使用和辦理緊密相關。


  以上內容由溫嶺市91网站入口生產流水線製造廠整理提(tí)供。91网站入口生產流水線是一家(jiā)專業生產、設計、安裝、調試(shì)、運輸、維護為(wéi)一體的流水線設備企業。建廠26年來,憑著先進的現代化生產管理體係,產品不斷創新,製造出成(chéng)套(tào)懸掛物件輸送線(xiàn),各類(lèi)皮帶式輸送線、塗裝線、板鏈線、整機(jī)線、清洗(xǐ)線、自動化組合裝配生產(chǎn)設備,倉儲等產(chǎn)品係列。產品廣泛應用於汽車、摩托車(chē)、電(diàn)動自行車及配件、清洗機(jī)、汽油機、縫糿機、電(diàn)機、儀(yí)器儀表、家用電器、電腦、彩電、空調器、電冰箱、洗衣(yī)機、炊具、節能機、化妝品、通信、交通、水泵、食品塑料(liào)製品等電子行業(yè)各種裝配生產,為企業生產提高效率,降低人力成本。熱忱歡迎(yíng)新老客戶來(lái)廠參(cān)觀、洽談(tán)合作!


  The basic requirements of SMT for the placement machine can be summarized in 3 sentences: one must be accurate, two must be posted well, and three must be posted quickly


  (1) Paste accurately

  Sticking properly contains the following two meanings.

  ①The components are correct: the type, type, nominal value and polarity of each assembly orientation equipment are required to conform to the requirements of the product assembly drawing and schedule, and the wrong orientation must not be pasted.

  ②Accurate orientation: The ends or leads of the equipment and the policy graphics should be aligned and centered as far as possible in the orientation and angle. In addition to the traditional land patterns on the PCB, the current mounting centering policy is based on the solder paste patterns printed in practice.


  (2) posted well

  Posting well includes the following 3 meanings.

  ① No damage to the components: due to the errors of the feeder, the component, the printed board and the shortcomings of the z-axis control during picking and placement, the damage of the component may result in the failure of the placement.

  ②The pressure (patch height) is appropriate: the pressure (height) of the patch should be appropriate, the pressure of the patch is too small, the solder end or pin of the element device is floating on the surface of the solder paste, and the solder paste cannot stick to the element device, and it is transferred and reflowed. Orientation movement simply occurs when the patch pressure is too high, the solder paste is squeezed out too much, and the solder paste adhesion is simply formed. It is easy to bond during reflow soldering: too much pressure can even damage the components.

  ③Ensure the placement rate: because of unreasonable adjustment of the placement machine parameters, poor placement of the meta equipment and the defects of the feeder and the nozzle, the meta equipment will fall during the placement process. This phenomenon is called "dropping" or "Throwing materials". In actual production, the "mounting rate" is used to measure. When the mounting rate is lower than the booked level, the reason must be checked.


  (3) Post fast

  Generally, there are dozens to thousands of components on a circuit board, and these components are attached one by one. The mounting speed is the basic requirement of the production power (capacity). The placement speed mainly depends on the speed of the placement machine, and it is also closely related to the optimization of the placement process, the use and management of the equipment.


  The above content is organized and provided by Wenling Huayu Production Line Manufacturing Plant. Huayu production line is a professional production, design, installation, commissioning, transportation and maintenance line equipment enterprise. Since the establishment of the factory 26 years ago, with the advanced modern production management system and continuous product innovation, a complete set of suspended object conveyor lines, various belt conveyor lines, coating lines, plate chain lines, complete machine lines, cleaning lines, and automated combinations have been manufactured. Assemble production equipment, storage and other product series. Products are widely used in automobiless, motorcycles, electric bicycles and accessories, washing machines, gasoline engines, sewing machines, motors, instruments, household appliances, computers, color TVs, air conditioners, refrigerators, washing machines, cooking utensils, energy-saving machines, cosmetics, Various assembly and production of electronic industries such as communications, transportation, water pumps, food plastic products, etc., improve production efficiency and reduce labor costs for enterprises. Warmly welcome new and old customers to visit the factory and discuss cooperation!


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